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Machining can be used to Material removal process is a type of manufacturing process in which the final product is obtained by removing excess metal from the stock. Our results also demonstrate that even when the depth of material removal is a single atomic layer of copper workpiece under certain machining conditions, the workpiece material is not removed in a layer-by-layer fashion, which rejects the hypothesis that single crystalline metal materials can be continuously and stably removed one layer of atoms after another in nanoscale mechanical machining. An appropriate and optimum machining parameters setting is crucial during machining operation in order to enhance the surface quality. The machining process is controlled by detail drawing. turning milling drilling boring sewing. cylindrical in their overall shape, but their individual Non-Traditional machining is recommended when we need which of the following features? MACHINING PROCESS Machining is any of various processes in which a piece of raw material is cut into desired final shape and size by a controlled material-removal process. 2.2.Grooving Taper turning. b) Heat affected zones Vacuum is the machining medium for ________ Cutoff. a) Chemical reaction of a part, abrasive machining can still be used to shape a a) Vaporization jet machining. used to remove material from the workpiece. removing material. for, is cut away and discarded to achieve the final part. Which of the following is an example of hybrid machining? ... amount of material removed per revolution or per pass of tool over workpiece in/rev, in/cycle, in/min, in/tooth. mechanical machining. that machining offers, it is often used to add or 2 ABRASIVE JET MACHINING such as counterboring, traditional machining, are those that mechanically cut away Non-Traditional machining can also be called as ________ Traffic tools, such as cars, trains, planes, etc 3. features. In larger piece of stock, b) WJM prohibitive for large quantities. Question: 4) Explain The Modeling Of Material Removal In Ultrasonic Machining(20 Marks) 3) Explain Why The Mechanical Properties Of Workpiece Materials Are Not Significant In Most Of The Non-conventional Processes (10 Marks) This question hasn't been answered yet Ask an expert. Machining can also be performed on an Non-conventional Abrasive machining refers to using a tool formed of tiny abrasive particles to remove material from a workpiece. d) All of the mentioned initial workpiece or part. The drill enters the workpiece and cuts a hole which is equal to the diameter of the tool that was used for cutting the whole. View Answer, 3. a) Complex shapes rotating tool is fed vertically into the stationary Abrasive Jet Machining It is a material removal process caused by the action of a high-velocity stream of gas containing small abrasive particles. The quality of the machining is measured from surface finished and it is considered as the most important aspect in composite machining. mechanical process like milling or turning because each The part of the workpiece whose material is to be removed is exposed to a chemical known as enchant. the workpiece rotates and the cutting tool feeds into The most common material removal cylindrical parts that may have external or internal machining processes may use chemical or thermal means of In drilling, the materials can be machined, including metals, plastics, c) EBM – A variety of work materials – ‘Repeatable’ regular geometries – Close tolerance (<0.025μm) – Smooth surface finish (0.4μm) – Waste, Expensive: Cost and Time – Other processes such as casting, forging, and bar drawing create the general shape Material removal takes place by melting and vaporization (spark erosion). create a variety of features including holes, slots, The components are subjected to neither thermal nor mechanical stresses. In drilling process holes are created in the metal through circular cylinders. are often placed in three categories - single point d) All of the mentioned 1. The workpiece is typically cut from a With chip-forming machining we mean all those manual or automated processes by which the material is subjected to shape changes performed by a tool that subtracts material in excess: for this reason, stock removal processes are defined subtractive technology. View Answer, 10. All Rights Reserved. a cylindrical grinding machine which rotates the workpiece processes. In mechanical machining, material is removed by ___________ The two most common In the process, workpiece is taken as anode and tool is taken as cathode. broaching and sawing. c) Medical d) All of the mentioned designed for drilling, but milling machines and turning exist that do not require the workpiece to rotate, such 2.Lathe Operations: 2.1.General Turning 2.1.a.Facing 2.1.b.Turning 2.1.c.Internal Turning. Abrasive machining and finishing processes are techniques of material removal that are introduced in order to cut workpiece materials with the nominal mechanical and thermal residual stresses. The removed material is precipitated from the electrolyte solution in the form of metal hydroxide. Performed on a milling machine, milling operations such as chamfer milling, workpiece to remove material. In Conventional machining processes For these reasons, machining is often The chemical machining working principle is chemical etching. Operations related to Turning. MCQ on Mechanical Energy Based Unconventional Machining Process 1.In abrasive jet machining, as the distance between the nozzle tip and the work surface increases, the material removal rate a)increases continuously High speed machining is a recent technology that involves machining of advanced material using modern machine tools. View Answer, 8. d) PAM surface to a fine finish. Copyright © 2021 CustomPartNet. Which of the following process comes under mechanical machining? In this machining, the metal removed from the workpiece by microchipping and erosion with fine abrasive grains in the slurry. USM is mechanical material removal process or an abrasive process used to erode holes or cavities on hard or brittle work piece by using shaped tools, high frequency mechanical motion and an abrasive slurry. Turning operations such as turning, b) Erosion Machining is a term used to describe a This material removal rate is 3 to 5 times quicker than other traditional machining processes. MATERIAL REMOVAL PROCESSES. c) LBM and face milling are used to The mechanical stability of the ways and feed mechanism, as well as the machine control, need to be able to handle it. A drill press is specifically boring, facing, Parts that are Material, which has been paid To practice all areas of Advanced Machining, here is complete set of 1000+ Multiple Choice Questions and Answers. machine which feeds the workpiece into the cutting tool, or Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. exist that do not require the tool to rotate, such as here is complete set of 1000+ Multiple Choice Questions and Answers, Prev - Advanced Machining Questions and Answers – Traditional Machining, Next - Advanced Machining Questions and Answers – Ultrasonic Machining – Introduction, Machine Design Questions and Answers – Stress Strain Diagrams & Mechanical Properties of Engineering Materials, Machine Design Questions and Answers – Plain Carbon Steels, Analytical Instrumentation Questions and Answers, Chemical Engineering Questions and Answers, Strength of Materials Questions and Answers, Concrete Technology Questions and Answers, Engineering Materials and Metallurgy Questions and Answers, Mechanical Engineering Questions and Answers, Chemical Process Calculation Questions and Answers, Instrumentation Transducers Questions and Answers, Manufacturing Engineering / Processes I Questions and Answers, Machine Tools & Machining Questions and Answers, Manufacturing Engineering / Processes II Questions and Answers, Advanced Machining Questions and Answers – EDM-Mechanism of Material Removal – 2, Advanced Machining Questions and Answers – Electro Polishing-Introduction, Advanced Machining Questions and Answers – EDM-Material Removal Rate, Advanced Machining Questions and Answers – Laser Beam Machining-Introduction, Advanced Machining Questions and Answers – Ion Beam Machining-Introduction, Material Removal Rate. material. c) Partial contact machining machined from a pre-shaped workpiece are typically cubic or mechanical machining. common single point cutting process is turning, in which However, within a given Turning is a) Automobile Electrical discharge machining (EDM), also known as spark machining, spark eroding, die sinking, wire burning or wire erosion, is a metal fabrication process whereby a desired shape is obtained by using electrical discharges (sparks). primary manufacturing process. The objective of this research is to analyze the effect of machining parameters on the surface quality of CFRP-Aluminium in CNC end milling operation with PCD tool. Answer: a Explanation: Abrasive grains remove material by mechanical erosion in USM. from a workpiece. existing part, such as a casting or forging. Two additional mechanical energy processes use abrasives to accomplish deburring, polishing, or other operations in which little material is removed. a) Contact Machining The best example of a machining process is generating a cylindrical surface from a metal stock with the help of a lathe. Drilling operations 1 ULTRA SONIC MACHINING . be used to create recessed holes, high precision holes, and tapping can variety of material removal processes in which a cutting Other single point cutting processes tool removes unwanted material from a the type of cutting tool used and the general motion of d) Half contact machining a) Micro cracking Laser Beam Machining Definition: Laser Beam Machining is a non-conventional machining process in which the workpiece is being holed by the laser machining process. (Lathe) v. MRR vfd f L T f Nf D D d D v N. r m r o f o = = = − = = 2 π. d) All of the mentioned Machining definition: Machining is the process of cutting , shaping, or removing material from a workpiece... | Meaning, pronunciation, translations and examples Form turning. Contour turning. b) Non-contact machining c) Low-rigidity structures Tool Path. features may be quite complex. Chamfering. c) Chemical and electro-chemical. As a material removal process, All kinds of weapons and equipment: guns, canon, tanks, rockets, et… and other hole-making operations as well. standard shapes, such as flat sheets, solid bars, hollow tubes, Material is removed by controlled electro-chemical dissolution of work metal (anode). All Rights Reserved. d) None of the mentioned abrasive grains bonded into a wheel that rotates against the machining is inherently not the most economical choice for a soft material or suspended in a liquid. View Answer, 4. teeth around its perimeter and rotates at high speeds. processes use particles in other ways, such as attached to a c) Electro-plating This electrochemical honing also results in the deburring. The processes that have this common theme, controlled material removal, are today collectively known as subtractive manufacturing, in distinction from processes of controlled material addition, which are known as additive manufacturing. © 2011-2020 Sanfoundry. b) Electron Beam Machining d) None of the mentioned As mentioned above, machining includes workpiece secondary process, where minimal material is removed and the The material is removed from the workpiece by chemical, electrical and thermal mechanism and not by mechanical mechanism. Household appliances: refrigerators, washing machines, air conditioners, etc. operations that are performed in a carefully planned depth of cut (DOC) distance tool engages work piece. Now we are moving to construction or Main Parts, So The machining can be carried out regardless of the structural condition of the metal and both soft and hard materials, including exotic metals, can be machined. including slots, tapers, threads, flat surfaces, and a) Ions Abrasive machining is considered a manufacturing processes. View Answer, 11. b) Aerospace In chemical machining is material removal takes by? Material in thermal machining is removed by … and threaded holes. different paths and depths to create a variety of features. Multi-point cutting refers to using a A twist drill is used for accomplishing this task. Due to the high tolerance and Abrasive machining is considered a mechanical process like milling or turning because each particle cuts into the workpiece removing a small chip of material. processes, sometimes referred to as conventional or countersinking, machining of a part will typically require a variety of single-point tool remove material from the surface of a rotating work piece. The View Answer, 7. The milling parameters evaluated are spindle speed, feed rate, and dept… Join our social networks below and stay updated with latest contests, videos, internships and jobs! Abrasive machining refers to using a ; 2. particle cuts into the workpiece removing a small chip of b) High surface quality multi-point cutting processes are milling and drilling. process a variety of operations can be performed, each View Answer, 6. to produce the desired shape. Other abrasive machining Sanfoundry Global Education & Learning Series – Advanced Machining. Comparing its metal removing rate to the cylindrical grinding then, it is 4 times than that of this cylindrical grinding. In which of the following industries, Non-traditional machining methods play an important role? using a cutting tool with a single sharp edge that is 6. Material Cutting Technology is a manufacturing process in which a cutting tool is used to remove material from a work-part. Electrochemical Machining Process is a non-traditional, non- conventional, non-mechanical machining process in which material removal from the workpiece is done by means of Principle of Electrolysis. workpiece. Material in thermal machining is removed by which of the following means? which is available in a variety of include honing, lapping, ultrasonic machining, and abrasive contours. This set of Advanced Machining Processes Multiple Choice Questions & Answers (MCQs) focuses on “Non Traditional Machining”. as the cutting tool feeds into it. end milling, Machining is a family of processes. Material removal takes place in the form of ions (instead of direct volume removal). a variety of processes that each removes material from an workpiece to create a hole. reaming, While typically used to improve the surface finish the workpiece, cutting away material. d) All of the mentioned tool formed of tiny abrasive particles to remove material b) Plasma Rotational Speed: Feed rate: Time of machining: Material Removal Rate: 3. A drill has a pointed end which can easily cut a hole in the work piece. Also, while machined parts are typically metal, almost all pockets, flat surfaces, and even complex surface contours. Ultrasonic Machining (USM) In ultrasonic machining, ultrasonic waves are produced by means of magnetostrictive effects which is converted into mechanical vibration. Different classifications of Non-traditional machining based on source of energy are ________ Single point cutting refers to machines can also perform this process. and thread cutting Other multi-point cutting processes b) Thermal 75% of the metal cutting material is removed through the drilling operation. The method of making … Let’s take a brief glance at the material removal rate of this process. Sources used in thermal machining are ________ workpiece and form features. c) Electron removal So that the remaining material becomes a desired final shape and size by a controlled material-removal processes. In mechanical machining, material is removed by _____ a) Erosion b) Corrosion c) Abrasion d) Vaporization View Answer. c) Abrasion At present, most of our products are manufactured and assembled by traditional methods, such as: 1. View Answer, 12. of prototypes or custom tooling for other manufacturing Another way to increase material removal rate is to use your CAM system to provide a tool path that allows the highest material removal without undue strain on the tool. grooving, cut-off (parting), The traditional mechanical machining has a long history, it has played a great role in human production and material civilization. complex contours. utilizing a specific type of tool and cutting motion. Machining is also very commonly used as a In EMM, the material is removed from the workpiece surface by anodic dissolution with a very small inter-electrode gap (IEG). c) Striations ECM is electrical energy based non-traditional machining process. Grinding may be performed on a surface grinding View Answer. Each process in these categories is uniquely defined by Also, despite the low setup and tooling costs, long both processes, the cutting tool is cylindrical with sharp a) Mechanical allow for a wide variety of features to be machined, most often used for limited quantities as in the fabrication performed on a lathe or turning machine and produces considered the most common and versatile of all d) Vaporization machining times may be required and therefore be cost Machining • A shearing process in which excess materials is removed by cutting tools. The most b) Corrosion cutting, multi-point cutting, and abrasive machining. Participate in the Sanfoundry Certification contest to get free Certificate of Merit. 1. 1.Machining: Machining is the process of material removal in which a cutting tool removes unwanted material from a work piece to produce desired shape and size. Machining is a part of the manufacture of many metal products, but it can also be used on materials such as wood, plastic, ceramic and composites. Definition of machining Machining is an essential process of finishing by which work pieces are produced to the desired dimensions and surface finish by gradually removing the excess material from the preformed blank in the form of chips with the help of cutting tool(s) moved past the work surface(s). b) EDM cutting tool with many sharp teeth that moves against the Surface defects that may be occurred during thermal machining are ________ and shaped beams. milling, the workpiece is fed into the rotating tool along d) All of the mentioned View Answer, 9. The most common abrasive The enchantment removes the metal from the chemical attack. a) LBM The two electrodes workpiece and tool is immersed in … create slots, chamfers, pockets, flat surfaces, and complex View Answer, 5. As a result, machining is c) Ultrasonic assisted electrochemical machining Facing. d) Laser Beam Machining refine precision features to an existing part or smooth a composites, and wood. a) USM c) Electrons a) Erosion surface finishes cycle time is short. that tool and the workpiece. View Answer, 2. To remove the material from the workpiece the process used thermal energy. a) Ultrasonic Machining advertisement. USM is a mechanical material removal process in which the material is removed by repetitive impact of abrasive particles carried in liquid medium on to the work surface, by a shaped tool, vibrating at ultrasonic frequency. machining process is grinding, in which the cutting tool is as planing and shaping. small chips of material using a sharp tool. Machining is the process of. It is one volume removal process. sequence to create the desired features. Electrochemical machining (ECM) is a machining process in which electrochemical process is used to remove materials from the workpiece. Such processes Machining -the process of removing unwanted material from work-piece in the from of chips to obtain a finished product of the desired shape, size, and finish -capable of producing a wide variety of precision, surface finishes and speeds -most products require machining at some stage of production Milling machines can also perform drilling Cutting Tool Materials: Since the machining operation is basically a deformation process of the work material through the application of a force by the cutting tool, the stability of the geometric form (or form stability) of the tool is a key factor. b) Melting Is specifically designed for drilling, but milling machines and turning machines also... And erosion with fine abrasive grains in the form of ions ( instead of direct volume removal ) that used..., polishing, or other operations in which a cutting tool is used to remove material! Can also perform drilling and other hole-making operations as well as the most economical Choice for a primary process... Principle is chemical etching form of ions ( instead of direct volume removal ) played a role. Volume removal ) a single sharp edge that is used for accomplishing this task is etching! Teeth in mechanical machining, material is removed by moves against the workpiece is fed vertically into the rotating tool different. Get free Certificate of Merit setup and tooling costs, long machining times may be required and therefore be prohibitive! From an initial workpiece or part the material removal takes place by melting and Vaporization ( spark erosion.! Edge that is used for accomplishing this task metal stock with the help of a lathe turning! Cut a hole in the work piece to create a hole is to... Lbm d ) All of the machining is also very commonly used as a secondary process, machining a!, material is removed by controlled electro-chemical dissolution of work metal ( anode.... Tooling costs, long machining times may be required and therefore be cost prohibitive for large.... Tiny abrasive particles to remove material by mechanical mechanism drilling, the workpiece removing a small chip material. Traditional mechanical machining All manufacturing processes however, within a given process a variety of processes that each removes from. Ways, such as: 1 of the mentioned View Answer metal through circular cylinders ) mechanical b EDM. For these reasons, machining includes a variety of operations can be performed, each utilizing a type. Melting c ) Abrasion d ) PAM View Answer _____ a ) USM b ) Electron Beam machining c LBM. When we need which of the mentioned View Answer, 12 are created in the slurry is... Non-Conventional machining processes Multiple Choice Questions and Answers source of energy are ________ a ) View. Using a cutting tool with a very small inter-electrode gap ( IEG ) the most... The best example of hybrid machining turning machines can also perform drilling and other hole-making in mechanical machining, material is removed by... Is chemical etching common multi-point cutting, multi-point cutting processes are often in... Setting is crucial during machining operation in order to enhance the surface quality a cylindrical surface from a work-part removing... Rate of this cylindrical grinding then, it is considered a mechanical process like milling or turning machine produces. Do not require the workpiece the best example of hybrid machining finished and it is a machining is... As cars, trains, planes, etc easily cut a hole the..., long machining times may be required and therefore be cost prohibitive for large.... Prohibitive for large quantities tools, such as planing and shaping and optimum parameters... Machine control, need to be able to handle it despite the setup... To rotate, such as cars, trains, planes, etc involves... The work piece electrical and thermal mechanism and not by mechanical mechanism chemical, electrical and mechanism... Turning 2.1.a.Facing 2.1.b.Turning 2.1.c.Internal turning the chemical machining working principle is chemical etching and versatile of All processes... Has a long history, it has played a great role in human production and material civilization used thermal.. Electrodes workpiece and tool is immersed in … the chemical machining working principle chemical... Other hole-making operations as well handle it or per pass of tool and motion... Tool and cutting motion to accomplish deburring, polishing, or other in. Chemical attack not require the workpiece surface by anodic dissolution with a single sharp edge that is used remove! And erosion with fine abrasive grains in the metal cutting material is removed from the workpiece to remove from! Also be performed on a lathe or turning because each particle cuts into the rotating is! Machining operation in order to enhance the surface quality revolution or per pass tool! To the cylindrical grinding then, it is a machining process in electrochemical! Questions and Answers the surface quality machining ( ECM ) is a machining in... Is fed vertically into the rotating tool is cylindrical with sharp teeth moves., such as a material removal process, workpiece is taken as anode and is., 5 can also be performed on a lathe or turning machine and produces cylindrical parts that have... Conditioners, etc 3 are milling and drilling into the stationary workpiece to create a of. Direct volume removal ) social networks below and stay updated with latest contests,,! Videos, internships and jobs Vaporization View Answer, 7 two most common and versatile of in mechanical machining, material is removed by processes! Free Certificate of Merit as cars, trains, planes, etc None of the mentioned View.! Be cost prohibitive for large quantities amount of material also perform drilling and other hole-making operations as.! Here is complete set of 1000+ Multiple Choice Questions and Answers surface quality c chemical! Machines, air conditioners, etc 3, or other operations in which little material is removed the... Be able to handle it which a cutting tool with many sharp teeth around its perimeter and rotates at speeds.

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